Thermic Fluid Heater Piping

Thermic Fluid Heater Piping Contractor

• ❖ Thermic Fluid Heater Piping Systems doesn’t come under Purview of IBR Piping (Indian Boiler Act).
• ❖ It’s a Low Pressure Piping with High Output Temperatures with High Energy Output.

❖ Thermic Fluid Heater Piping Layout for Plant Includes :
- Thermic Fluid Heater Closed Loop Piping : Designing and Fabrication of Thermic Fluid Heater Closed Loop Piping System with Installation of a Throttle Valve at the End of Piping for Throttling of Thermic Fluid for Proper Flow of Thermic Fluid in Piping System.

- Thermic Fluid Heater Balance Piping : Designing and Fabrication of Thermic Fluid Heater Balance Pipeline for Proper Flow of Thermic Fluid, Proper Heat Transfer to Process Equipment’s and to obtain Proper Required Temperature for Process.

- Thermic Fluid Heater Circulation Pump Piping : Fabrication of Frame for Circulation Pump, Designing of Thermic Fluid Circulation Pump Piping Layout while Considering Important Aspects for Pump Piping to Avoid Pump Cavitation and Better Fluid Flow, Designing and Fabrication of Circulation Pump Suction Piping, Designing and Fabrication of Circulation Pump Discharge Pipeline, Designing of Piping Layout for Multiple Circulation Pump Connections, Installation of Strainers, Throttle Valves, Non Return Valves (NRV) with Proper Selection of their Materials and Grade.

- Thermic Fluid Heater Manifold Piping Systems/ Thermic Fluid Heater Distribution Header : Designing and Fabrication of Thermic Fluid Heater Manifold Piping Systems / Thermic Fluid Heater Distribution Header for Multiple Connections of Thermic Fluid Heater, Distribution of Thermic Fluid to Various Locations of Plant for Proper Flow and Even Distribution of Thermic Fluid with Providing Cost Efficient and Cost Saving for Clients.

- Thermic Fluid Heater Piping Connections : Designing and Fabrication of Inlet and Outlet Thermic Fluid Heater Connections Piping Layout for Process Equipment’s with Installations of Throttling Valves.

- Control Station Piping for Thermic Fluid Heater : Many Application Requires Automatic Control of Flow of Thermic Fluid and Temperature Control for Processes. As per Applications and Customer Requirements We Design and Fabricate Control Station Piping for Thermic Fluid Heater with Bypass Piping System, Selection and Installation of Control Valves Electrically, Pneumatically Operated, Digital Temperature Controller and Industrial Sensors.
When Controlling of Thermic Fluid is Critical and Fine Tuning is Required for Control of Flow and Temperature, We Design the Control Station Piping System by use of Proportionate Switch for operating of Valve in Percentage Wise for Opening and Closing of Valves for Fine Control of Flow and Temperature for Processes I.e. Less Variation in Temperature.

- Thermic Fluid Heater Charging Piping : Designing and Fabrication of Thermic Fluid Heater Charging Piping for Thermic Fluid Heater During Initial Stage for Filling of Top of Thermic Fluid in Piping Systems and During Operations of Piping Systems for Low Flow and Low Level with Installation of Strainers and Throttling Valve.

- Thermic Fluid Expansion Tank Piping : Designing and Fabrication of Expansion Tank Piping for Thermic Fluid Heater with Designing of Expansion Tank Piping Layout with Considering Important aspects and Fundamentals for Proper Working of thermic Fluid Heater Expansion Tank.

- Thermic Fluid Heater Nitrogen Blanking : To operate Thermic Fluid over 300oC, thermic Fluid System is Provided with a Nitrogen Blanking to Remove Oxidation and avoid Oxygen Contact with Thermic Fluid Oil, to avoid Formation of Carbon in Internal Thermic Fluid Heater Piping for Proper Heat Transfer, Installation of Necessary Accessories Required for Thermic Fluid Heater Nitrogen Blanking.

• ❖ Calculation of Pipe Sizing Based on Velocity and Pressure Drop and Proper Flow.
• ❖ Calculation of Pipe Wall Thickness as per ASME Standards.
• ❖ Selection of Manifold Pipe Size for Thermic Fluid Heaters / Thermic Fluid Heater Distribution Header Pipe Size.
• ❖ Selection of Piping Material and its Grades for Pipe, Fittings, Valves as per ASME/ Standards.
• ❖ Material used for Fabrication of Thermic Fluid Heater Piping I.e. Pipe, Fittings, valves are of Standard Companies.
• ❖ Design and Fabrication of Rest Supports for Thermic Fluid Piping Systems for Sustaining of Dead Weights of Pipe, Fittings, Valves, Thermic Fluid Oil Weight while Distance Between the Two Supports Are Selected based on Piping Engineering Standards.
• ❖ Design and Fabrication of Shoe Supports for Free Movement of Pipe during Its Operating Conditions at High Temperature to provide Flexibility to Pipe, Avoid Stresses in Piping Systems.
• ❖ Wherever Required Expansion Loops Are Designed and Fabricated for High Temperature Thermic Fluid to Provide Flexibility to Piping and Sustain the Thermal Loads due to Stresses developed in Piping.
• ❖ Piping Material Take off (MTO) / Bill of Material (BOM).
• ❖ Fabrication of Thermic Fluid Heater Piping as per General Engineering Standards and Practices.
• ❖ Erection of Thermic Fluid Heater Piping.
• ❖ Pneumatic Testing of Thermic Fluid Heater Piping for Leak Test in Thermic Fluid Pipeline, Checking of Welding Leakages in Piping Weld Joints, Checking of Leakages in Flange Joints and Checking of Leakages in Threaded Connection.
• ❖ Commissioning of Thermic Fluid Heater Piping.
• ❖ Hot Insulations for Thermic Fluid Heater Piping with Proper Thickness of Insulation for avoiding Heat Loss.

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